LEAN FUNDAMENTALS / OSNOVE LEAN

Course objectives

The LEAN fundamental course is designed to provide participants with a comprehensive understanding of the principles and practices of the Lean concept. The goal of the course is for participants to master basic LEAN methods and tools that enable the acquisition of specific knowledge and skills to improve business efficiency and customer satisfaction.

 Course outcomes

After completing the course, participants will be able to: understand the LEAN philosophy with the application of innovative learning methods; analyze production and service processes, recognize waste within them and, by applying appropriate LEAN methods and tools, influence the increase of their efficiency and effectiveness.

Plan and program for industry

 

TOPICS

Hours 

Theoretical part

Practical part

1.    LEAN concept - Introduction

4

 

LEAN principles and the PDCA Cycle

1

 

LEAN wastes

1

 

LEAN methods and tools - LEAN house (JiT, Jidoka, Kaizen)

2

 

 

 

 

2.    5S method

2

3

5S method and examples from practice

2

 

LEAN 5S Game: House construction with lego (Game idea designed by the University of Ljubljana)

 

3

 

 

 

3.    Kanban/ One piece flow/ Heijunka

2

2

Concepts of the Kanban system

2

 

Kanban case study

 

2

 

 

 

4.    Visual management

2

 

5.    JIDOKA - Poka Yoke/Andon

1

 

6.    Plant layout/ Spaghetti diagram

2

 

7.    Standardized Work

1

5

Standardized Work - Introduction

1

 

Preparation of Operator Instruction Sheet (OIS) - exercise

 

2

LEAN Standardized work Game: Product assembly (with Lego) Designed by University of Ljubljana)

 

3

 

 

 

8.    SMED method

2

4

SMED - Introduction

2

 

SMED game (Designed by LEAN Management Academy)

 

4

 

 

 

9.    Total Productive Maintenance - TPM

2

2

Total Productive Maintenance (TPM) - Introduction

2

 

TPM case study (using SPSS software)

 

2

 

 

 

10 Elaboration of LEAN methods through LEAN games - LEAN office game (Designed by KU Leuven) or Lean Activity Factory Game

 

6

UKUPNO

18

22

Course realization:

Prof. Dr. Zorana Tanasić

Prof. Dr. Goran Janjić

Ciljevi kursa

Osnovni LEAN kurs (LEAN fundamental Course) je dizajniran da pruži učesnicima sveobuhvatno razumijevanje principa i praksi Lean koncepta. Cilj kursa je da učesnici ovladaju osnovnim LEAN metodama i alatima koje omogućavaju sticanje specifičnih znanja i vještina za poboljšanje efikasnosti poslovanja i zadovoljstva kupca.

Ishodi kursa

Po završavanju kursa, učesnici će biti osposobljeni da: uz primjenu inovativnih metoda učenja razumije LEAN filozofiju; analiziraju proizvodne i uslužne procese, prepoznaju rasipanja unutar njih i primjenom odgovarajućih LEAN metoda i alata utiču na povećanje njihove efikasnosti i efektivnosti;

Plan i program za industriju

 

TEMA

Fond sati

Teorijski dio

Praktični dio

1.    LEAN concept - Uvod

4

 

LEAN Principi i PDCA ciklus

1

 

LEAN rasipanja

1

 

LEAN metode i alati - LEAN kuća - Kaizen

2

 

 

 

 

2.    5S metoda

2

2

5S metoda i primjeri iz prakse

2

 

LEAN 5S Game (House construction with lego, igra dizajnirana od strane Univerziteta u Ljubljani)

 

2

 

 

 

3.    JIT/ Kanban/ One piece flow/ Heijunka

2

2

Koncepti Kanban sistema

2

 

Kanban studija slučaja

 

2

 

 

 

4.    Vizuelno upravljanje - Visual management

2

2

5.    JIDOKA - Poka Yoke/Andon

1

 

6.    Plant layout/ Špageti dijagram 

2

 

7.    Standardizacija rada 

1

5

Standardizacija rada - Uvod

1

 

Izrada Uputstva za operatera - Vježba 

 

2

LEAN Standardized work – Igra (Proces sastavljanja proizvoda uz pomoć Lego), Igru dizajnirao Univerzitet u Ljubljani

 

3

 

 

 

8.    SMED metoda

2

4

SMED - Uvod

2

 

SMED igra (SMED game, igra dizajnirana od strane LEAN Management Academy)

 

4

 

 

 

9.    Total Productive Maintenance - TPM

2

1

Total Productive Maintenance – TPM - Uvod

2

 

TPM studija slučaja

 

1

 

 

 

10.  Elaboracija LEAN metoda kroz LEAN igre - LEAN office game (Igru dizajnirao KU Leuven)

 

6

UKUPNO

18

22

Realizacija kursa:

Prof. Dr. Zorana Tanasić

Prof. Dr. Goran Janjić